Siemens S7-300/400 Advanced (Version 5)

Siemens S7-300/400 Advanced (Version 5)

(Modules 5-8)      $2485.00
Duration: 4 days  *This class is scheduled in the 3rd week of the month.
Audience: Anyone needing to maintain or program an S7-300/400 project using Step 7 Classic
Prerequisites: Attended S7-300/400 Introduction Modules 1-4 OR acquired the equivalent experience. Please contact us

Course Outline

Module 5

This module begins with reviewing components installed in the training demo and configuring the hardware. How to create and modify symbols is followed by the memory concepts in an S7 processor. The student will learn about the PLC simulation software and data blocks. Next, jump instructions are covered followed by what a Function (FC) and Function Call (SFC) are. The module concludes with how to create a function block and an instance data block.

Lessons

  1. Introduction to the Demo
  2. Configuring Hardware
  3. Symbols
  4. Memory Concepts
  5. PLC Simulator
  6. Data Blocks
  7. Jump Instructions
  8. Functions
  9. Function Blocks

Module 6

This module begins with the concepts of indirect addressing and how to handle date and time in an S7 program. The system functions that copy sections of memory will be covered. Next, the student will use the IEC compatible TON, TOF and PULSE timers. To conclude the module the student will be able to describe the operation, troubleshoot programs and create a FB using multi instance data blocks.

Lessons

  1. Indirect Addressing
  2. Clock Functions
  3. Copy Functions
  4. IEC Timers
  5. Multi Instance Data Block

Module 7

To begin this module the student will be introduced to instructions that shift or rotate bits in memory words and double words followed by word logic instructions. Next, the function block FB41 used for continuous PID control will be covered. To conclude, STEP 7 software provides some handy tools for debugging programs.

Lessons

  1. Shift and Rotate Instructions
  2. Word Logic Instructions
  3. PID Control
  4. Debugging

Module 8

This module begins with a discussion of Put/Get instructions and an introduction to the concepts of the Structured Control Language. Next, the different structures for each block, the order and attributes of the blocks will be discussed. The essentials of programming expressions and statements in SCL will be covered. The student will be introduced to the concepts of Sequential Functions Charts (a.k.a. Grafcets). The module concludes with programming SFC in Siemens S7 using S7-GRAPH.

Lessons

  1. Put/Get Instructions
  2. Introduction to SCL
  3. SCL Program Structure
  4. SCL Program Statements
  5. SFC Fundamentals
  6. S7-GRAPH Programming

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*This class is scheduled in the 3rd week of the month.

TIA Portal Step 7 for 300/400/1200/1500 Introduction (Version 10 & up)

(Modules 1-4)      $2485.00
Duration: 4 days  *This class is scheduled monthly; the 1st week in the west and the 3rd week in the east.
Audience: Anyone needing to maintain or program an S7 system using TIA Step 7
Prerequisites: Basic Computer Skills

 

Course Outline

 

Module 1

 

This module serves as an introduction to the hardware and software of the TIA Portal system and the tools used during the class. At the completion of the module, you will have created a project that you will use for the balance of the class and commissioned either a real PLC or a simulation.

 

Lessons

 

 

    1. System Overview
    2. Software Introduction
    3. Project Management
    4. PG Interface
    5. Creating a Project
    6. Memory Introduction
    7. TIA PLCSIM S7-1200/1500
    8. PLCSIM S7-300/400
    9. Class HMI
    10. Downloading
    11. Watch Table

 

 

Module 2

 

After the completion of this module, you will have created, and modified data blocks used for the duration of the course. The core instruction set of all PLC system will be introduced and program blocks edited. Lastly reference data and navigation tools will be explored.

 

Lessons

 

 

    1. Numbering Systems
    2. Data Blocks
    3. Bit Level Instructions
    4. Timers
    5. Counters
    6. Reference Data

 

 

Module 3

 

This module will explore data manipulation. First as a source of numeric data, analog SM modules will be introduced. This will be followed by math and comparison operations. Finally, the concept of reusable program blocks will be explored.

 

Lessons

 

 

    1. Analog IO
    2. Math
    3. Compare Instructions
    4. FC and FB Blocks
    5. Trace Function

 

 

Module 4

 

This is the last module of the course! Today, you will have a look at the other OB blocks available, as well as, configure some IO on a fieldbus. Forcing and troubleshooting a system will be covered. Next, we will take a look at the ability to create your own libraries to make programming easier. A quick review of the display feature on the S7-1500 family will conclude the course.

 

Lessons

 

 

    1. OB Blocks
    2. Configuring FieldBus Devices
    3. Forcing
    4. Troubleshooting
    5. Libraries
    6. S7-1500 Display Menu

 

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*This class is scheduled monthly in the 1st week.

TIA WinCC

TIA WinCC

(Modules 1-3)      $2285.00
Duration: 3 days
Audience: Anyone needing to maintain / edit or program an HMI using  TIA WinCC software.
Prerequisites: Basic computer skills & knowledge of Siemens S7-300/400/1200/1500 memory layout. Note that this class may also be running using the Rockwell ControlLogix platform. In that case familiarity with RSLogix / Studio 5000 software is required.

Course Outline

Module 1

This is the first module in the course covering Siemens TIA WinCC software and the Basic and Comfort panels.

The module begins with an overview of the Basic and Comfort series panels, then introduces the application that will be built during the class.

The setting of the PG interface is reviewed from the Step 7 class. A new project is created, then a partially completed project is opened for use during the balance of the class. Finally, the HMI connection is defined, the Tag database is created and new tags are manually created as well as imported from an Excel spreadsheet.

Lessons

  1. Introduction to HMI Panels
  2. The Application
  3. Setting the PG I/F
  4. Creating a Project
  5. HMI Connection
  6. Tag Database:  S7
  7.  Transferring an Application

Module 2

This module is all about the graphic editor to create screens, animate static objects and use elements and controls.

In the first lesson, you learn the features of the editor and how to draw objects on screens. In the second lesson, you will learn how to add animation to objects. This continues into lesson 3, where more advanced elements and controls are used.

The module ends with using scripting to automate the screen name on all displays.

Lessons

  1. Basic Graphics
  2. Animation
  3. Controls
  4. Screen Name

Module 3

This is day three of the course. In this module the application will be completed to make it more functional. A recipe system will be created to allow for the easy selection and creation of recipe files. Area pointers will be configured to allow transfer of global data to / from the PLC. Lastly, there is a lesson covering Additional Information that needs to be addressed.

Lessons

  1. Recipes
  2. Area Pointers
  3. Alarms
  4. Security
  5. Additional Information

Course Available

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    WinCC Flexible

    WinCC Flexible

    (Modules 1-2)      $1885.00
    Duration: 2 days
    Audience: Maintenance level personal, or people who will be modifying existing systems.
    Prerequisites: Basic Computer Skills a knowledge of S7 systems would be beneficial.

    Course Outline

    Module 1

    This module provides an overview of the WinCC Flexible software and hardware terminals, an HMI product line developed by Siemens. It begins with an introduction of the software, teaching the student to launch, navigate, create and make use of the help files. Students will get to know the application, gather data, plan the tag database and design graphic screens, plan alarms and gain information that is required to operate the system. To conclude the module, the student will be able to create and configure new graphic displays and be able to navigate between windows.

    Lessons

    1. Introduction
    2. Software Overview
    3. The Application
    4. Creating a Project
    5. Tags
    6. Screens - Simple Objects

    Module 2

    This module begins with the student learning about the Enhanced Screen objects such as Sliders, Gauges and Trends, and then incorporating them into an operator screen to control and monitor a PID loop running in the processor. As the module progresses, students will also learn how to use such WinCC Flexible utilities as the Status-Force Monitor, System Screens, Alarming and Security. The module concludes with students transferring their completed application to a Siemens MP Panel for testing.

    Lessons

    1. Enhanced Screen Objects
    2. Status - Force Display
    3. Alarms
    4. Multiplex Tags
    5. System Screens
    6. Transferring the Application
    7. Security

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      Wonderware InTouch (2012)

      Wonderware InTouch (2012)

      (Modules 1-3)      $2285.00
      Duration: 3 days
      Audience: Anyone needing to maintain or program an InTouch project
      Prerequisites: Basic Computer Skills

      Course Outline

      Module 1

      This module provides an overview of the InTouch software, an HMI product developed by WonderWare. It begins with an introduction of the software, teaching the student to launch, navigate, create and make use of the help files. Students will get to know the application, gather data, plan the tag database and design graphic screens, plan alarms and gain information that is required to operate the system. Students will become familiar with Dynamic Data Exchange Communications. Next, the students will be able to create alarm groups, tags and search through the Tag Dictionary. To conclude the module, the student will be able to create and configure new graphic displays and be able to navigate between windows.

      Lessons

      1. Software Overview
      2. Planning an HMI Project
      3. Communications
      4. The Tag Dictionary
      5. Creating Windows

      Module 2

      This module begins with the use of Basic Drawing Tools that are available in the InTouch software. Students will then be able to use Wizards to add graphic objects from a Wizard to a window, to interface your application with tags, adding and removing them and verifying communications. Students will receive a basic understanding of Animation Links, followed by configuring and creating recipes and scripts. Students will be comfortable configuring recipes, entering scripts in button objects and creating and testing a functional recipe system.

      Lessons

      1. Basic Drawing Tools
      2. Wizards
      3. Animation Links
      4. Recipes
      5. Scripts

      Module 3

      This module begins with students becoming comfortable configuring InTouch software to restrict access to an application using security codes. Next, they will create templates that define Super Tags, create tags in the Tag Dictionary and apply tags in an application. Students will be able to configure the Alarming feature of InTouch software for a stand-alone application as well as create reusable generic displays using Indirect Tags. To conclude the module students will be able to configure data logging in the Tagname Dictionary and apply real time trending and historical trending to view data.

      Lessons

      1. Security
      2. Super Tags
      3. Alarming
      4. Indirect Tags
      5. Data Logging and Trending

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        Omron CS/CJ

        Omron CS/CJ

        (Modules 1-2)      $1885.00
        Duration: 2 days
        Audience: Anyone needing to maintain or program a CS/CJ project
        Prerequisites: Basic Computer Skills

        Course Outline

        Module 1

        This module takes a fundamental approach to an Omron CS/CJ system. It begins with an overview of the architecture and migrates to an introduction to the CX-Programmer software; the programming environment. Students will receive a basic understanding of a CX-Programmer project, including an introductory look at programs, tasks and sections. This will be followed by the methods to communicate and download the project to a PLC. The essentials of how the hardware interacts with the software will be covered in the memory addressing and I/O configuration lessons. At the end of this module students will be comfortable identifying CS/CJ components and will be able to reload a program into the system.

        Lessons

        1. Hardware Overview
        2. CX-Programmer Overview
        3. Communications
        4. I/O Configuration
        5. Project Basics
        6. Data Memory Layout & Addressing

        Module 2

        This module introduces students to the core instruction set for the CS/CJ processor. Students will learn how to add and edit the ladder logic. Students will be taught how to monitor the ladder logic for debugging purposes. How the forcing function works is explained along with installing or removing a force in an Omron PLC. Next, timer and counter instructions are discussed and to conclude the module, the techniques involved in documenting a ladder logic program are covered.

        Lessons

        1. Bit Instructions
        2. Editing Logic
        3. Monitoring
        4. Forcing
        5. Timers and Counters
        6. Documentation

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          Mitsubishi FX Series

          Mitsubishi FX Series

          (Modules 1-3)      $2285.00
          Duration: 3 days
          Audience: Anyone needing to maintain or program a Mitsubishi FX PLC
          Prerequisites: Basic computer skills

          Course Outline

          Module 1

          This module introduces students to the fundamental aspects of a Mitsubishi FX system. It begins with an overview of the architecture and migrates to an introduction to the GX Developer software, the programming environment for the processor. Students will receive a basic understanding of a program, including an introductory look at ladder logic, memory and addressing. An overview of GX Developer software and configuring communication drivers to allow the computer to communicate to the various processors will also be covered. At the end of this module students will be comfortable uploading and downloading programs.

          Lessons

          1. System Overview
          2. GX Developer Overview
          3. Communications
          4. Memory Addressing
          5. Monitoring

          Module 2

          This module starts with an introduction to ladder logic basics. Many of the core instructions for the FX processor are covered including contacts, coils, move, timers, and counters. By the end of the lesson the student should feel comfortable editing ladder logic.

          Lessons

          1. Ladder Logic Basics
          2. Basic Instructions
          3. Editing Logic
          4. Move Instructions
          5. Timers
          6. Counters

          Module 3

          The module begins with an overview of the comparison and math instructions and then migrates into maintenance related topics such as searching, cross reference and troubleshooting.

          Lessons

          1. Comparison Instructions
          2. Math Instructions
          3. Search and Cross Reference
          4. Troubleshooting

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            Modicon Premium PLC

            (Modules 1-2)      $1885.00
            Duration: 2 days
            Audience: Anyone needing to maintain or program a Modicon Premium PLC using PL7 software

            Course Outline

            Module 1

            This module introduces the hardware and system components used in a typical Modicon TSX Premium system and then moves on to the PL7 software used for programming and monitoring it. The student will be able to setup and verify the communication drivers, connect to the PC, and transfer projects. The hardware configuration is reviewed and the student will be able to add and configure CPUs and modules. The student will understand the basic memory structure in the PLC and how to address it in the PL7 software. The concept of animation tables is covered and the student will be able to create and modify them to view variable data. To conclude the module, the student will become familiar with the cross reference tool used to search and find addresses with an application.

            Lessons

            1. System Overview
            2. PL7 Software Overview
            3. Drivers Manager
            4. Transferring
            5. Hardware Configuration
            6. Memory Structure
            7. Animation Tables
            8. Cross References

            Module 2

            This module starts with an introduction to ladder logic fundamentals. Many of the core instructions for the Modicon processor are covered including timers, counters, math and comparison operations. By the end of the lesson the student should feel comfortable reading and editing ladder logic

            Lessons

            1. Boolean Instructions
            2. Editing Ladder
            3. Timers
            4. Counters
            5. Math Operations
            6. Comparison Operations

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              DH+/RIO using ControlLogix

              DH+/RIO using ControlLogix

              Duration: 1 day      $1385.00

              Course Outline

              Module 1

              This module provides an introduction of the capabilities and applications that the 1756-DHRIO module can provide. The student will be able to configure a 1756-DHRIO module using rotary DIP switches to meet their application. Next the student will be able to program message instructions for data transfers between ControlLogix processors and legacy platforms, such as the PLC-5 family and the SLC-5/04. You will also use the 1756-DHRIO module to program data transfers between ControlLogix processors and scan discrete remote I/O adapters. To conclude the module students will configure a ControlLogix message instruction to perform Block Transfer Read and Write operations to Remote I/O devices.

              Lessons

              1. Introduction
              2. Hardware and Cabling
              3. DH+_Communications
              4. Remote I/O Communications
              5. Block Transfer Communications

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                PROFIBUS using ControlLogix

                PROFIBUS using ControlLogix

                Duration: 1 day      $1385.00

                Course Outline

                Module 1

                This module covers all aspects for using PROFIBUS with ControlLogix and the Woodhead SST PROFIBUS card. An overview is given to provide the terminology and advantages of PROFIBUS. The hardware side is reviewed including cabling, connectors and termination. Details about the SST PROFIBUS scanner card and the SST Configuration Tool provide the student with the knowledge to configure and begin using the module. Finally, helpful diagnostic troubleshooting tips are given for fixing errors on the network.

                Lessons

                1. Overview
                2. Cabling
                3. SST PROFIBUS Scanner
                4. SST Configuration Tool
                5. Diagnostics

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